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Article
Publication date: 5 March 2018

Jinsheng Wang, Lei Luo, Lei Wang, Bengt Ake Sunden and Songtao Wang

The fluid flow in a rotating channel is obviously different from that in a stationary channel due to the existence of Coriolis force, which, in turn, enhances the heat transfer on…

Abstract

Purpose

The fluid flow in a rotating channel is obviously different from that in a stationary channel due to the existence of Coriolis force, which, in turn, enhances the heat transfer on the trailing side and reduces the heat transfer on the leading side. The purpose of this paper is to study various rib configurations combined with channel orientation on heat transfer and frictional loss in a rotating channel.

Design/methodology/approach

In the present study, the k-ω SST model was used as the turbulence model. The fluid flow direction in the channel is radially outward. The angle between the rotation axis and leading side is 45°. The channel aspect ratio (W/H) is 2, the blockage ratio (e/Dn ) is 0.1 and the pitch ratio (P/e) is 10. The Reynolds number is fixed at 10,000 and the rotation number varies from 0 to 0.7. Angled ribs, reversed angled ribs, standard V-shaped ribs and outer-leaning V-shaped ribs, are examined.

Findings

It is found that the reversed angled rib configuration and the outer-leaning V-shaped rib configuration display better heat transfer performance than the V-shaped ribs in rotating condition, which is in contrast to stationary condition. At the leading side, the reversed angled rib and the outer-leaning V-shaped rib show better performance in recovering the heat transfer recession due to the negative effects of the Coriolis force.

Research limitations/implications

In the present study, the fluid is incompressible with constant thermophysical properties and the flow is steady.

Practical implications

The results of this study will be helpful in design of ribbed channels internal cooling for turbine blade.

Originality/value

The results imply that the rib configuration combined with channel orientation significantly impacts the heat transfer performance in a rotating channel. The reversed angled rib and the outer-leaning V-shaped rib show better heat transfer performance than standard V-shaped ribs, especially at high Rotating numbers, which is in contrast to stationary condition. The outer-leaning V-shaped rib has a relatively good heat transfer uniformity along the widthwise direction.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 December 2019

Yuxi Luo, Fengbo Wen, Rui Hou, Shuai Wang, Songtao Wang and Zhongqi Wang

The purpose of this paper devoted to the application of modal analysis to analyze the flow structure of trailing edge cutback film cooling and the effects of vortex structure on…

Abstract

Purpose

The purpose of this paper devoted to the application of modal analysis to analyze the flow structure of trailing edge cutback film cooling and the effects of vortex structure on the film cooling effectiveness of the cutback surface.

Design/methodology/approach

Large eddy simulation (LES) is used to simulate the trailing edge cutback film cooling. The results of LES are analyzed by proper orthogonal decomposition (POD) method and dynamic mode decomposition (DMD) method. The POD method is used to determine the dominated vortex structure and the energy level of these structures. The DMD method is used to analyze the relationship between vortex structures and wall temperature.

Findings

The POD method shows that the flow field consists of three main vortices – streamwise vortex, lip vortex and coolant vortex. The DMD results show that the lip vortex mainly acts on the middle section of the cutback surface, while the streamwise vortex mainly acts on the back section of the cutback surface.

Research limitations/implications

The modal analysis is only based on numerical simulation but the modal analysis of experimental results will be further studied in the future.

Practical implications

This paper presents the powerful ability of the modal analysis method to study complex flows in trailing edge cutback film cooling. Establishing the relationship between vortex and wall temperature by modal analysis method can provide a new idea for studying convective heat transfer problems.

Originality/value

The role of streamwise vortex in the flow of the trailing edge cutback cooling and its effect on the cooling effectiveness of the cutback surface is found.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 September 2020

Lei Luo, Yifeng Zhang, Chenglong Wang, Songtao Wang and Bengt Ake Sunden

The pin fin is applied into a Lamilloy cooling structure which is broadly used in the leading edge region of the modern gas turbine vane. The purpose of this paper is to…

Abstract

Purpose

The pin fin is applied into a Lamilloy cooling structure which is broadly used in the leading edge region of the modern gas turbine vane. The purpose of this paper is to investigate effects of the layout, diameter and shape of pin fins on the flow structure and heat transfer characteristics in a newly improved Lamilloy structure at the leading edge region of a turbine vane.

Design/methodology/approach

A numerical method is applied to investigate effects of the layout, diameter and shape of pin fins on the flow structure and heat transfer characteristics in a newly improved Lamilloy structure at the leading edge of a turbine vane. The diverse locations of pin fins are Lp = 0.35, 0.5, 0.65. The diameter of the pin fins varies from 8 mm to 32 mm. Three different ratios of root to roof diameter for pin fins are also investigated, i.e. k = 0.5, 1, 2. The Reynolds number ranges from 10,000 and 50,000. Results of the flow structures, heat transfer on the target surface and pin fin surfaces, and friction factor are studied.

Findings

The heat transfer on the pin fin surface gradually decreases and then increases as the location of the pin fins increases. Increasing the diameter of the pin fins causes the heat transfer on the pin fin surface to gradually increase, while a lower value of the friction factor occurs. Besides, the heat transfer on the pin fin surface at a small root diameter increases remarkably, but a slight heat transfer penalty is found at the target surface. It is also found that both the Reynolds analogy performance and the thermal performance are increased compared to the baseline whose diameter and normalized location of pin fins are set as 16 and 0.5 mm, respectively.

Social implications

The models provide a basic theoretical study to deal with nonuniformity of the temperature field for the turbine vane leading edge. The investigation also provides a better understanding of the heat transfer and flow characteristics in the leading edge region of a modern turbine vane.

Originality/value

This is a novel method to adopt pin fins into a Lamilloy cooling structure with curvature. It presents that the heat transfer of the pin fin surface in a pin-fin Lamilloy cooling structure with curvature can be significantly increased by changing the parameters of the pin fins which may lead to various flow behavior. In addition, the shape of the pin fin also shows great influence on the heat transfer and flow characteristics. However, the heat transfer of the target surface shows a small sensitivity to different layouts, diameter and shape of pin fin.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Open Access
Article
Publication date: 19 March 2021

Dandan Qiu, Lei Luo, Zhiqi Zhao, Songtao Wang, Zhongqi Wang and Bengt Ake Sunden

The purpose of this study is to investigate the effects of film holes’ arrangements and jet Reynolds number on flow structure and heat transfer characteristics of jet impingement…

1083

Abstract

Purpose

The purpose of this study is to investigate the effects of film holes’ arrangements and jet Reynolds number on flow structure and heat transfer characteristics of jet impingement conjugated with film cooling in a semicylinder double wall channel.

Design/methodology/approach

Numerical simulations are used in this research. Streamlines on different sections, skin-friction lines, velocity, wall shear stress and turbulent kinetic energy contours near the concave target wall and vortices in the double channel are presented. Local Nusselt number contours and surface averaged Nusselt numbers are also obtained. Topology analysis is applied to further understand the fluid flow and is used in analyzing the heat transfer characteristics.

Findings

It is found that the arrangement of side films positioned far from the center jets helps to enhance the flow disturbance and heat transfer behind the film holes. The heat transfer uniformity for the case of 55° films arrangement angle is most improved and the thermal performance is the highest in this study.

Originality/value

The film holes’ arrangements effects on fluid flow and heat transfer in an impingement cooled concave channel are conducted. The flow structures in the channel and flow characteristics near target by topology pictures are first obtained for the confined film cooled impingement cases. The heat transfer distributions are analyzed with the flow characteristics. The highest heat transfer uniformity and thermal performance situation is obtained in present work.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 17 May 2021

Zhiqi Zhao, Lei Luo, Dandan Qiu, Songtao Wang, Zhongqi Wang and Bengt Ake Sunden

This study aims to explore the 3 D separated flow fields and heat transfer characteristics at the end wall of a serpentine channel with various turn clearances using topological…

Abstract

Purpose

This study aims to explore the 3 D separated flow fields and heat transfer characteristics at the end wall of a serpentine channel with various turn clearances using topological analysis and critical points principles of three-dimensional vortex flow.

Design/methodology/approach

This aims to explore the 3 D separated flow fields and heat transfer characteristics at the end wall of a serpentine channel with various turn clearances using topological analysis as well as critical points principles of three-dimensional vortex flow.

Findings

The endwall heat transfer in the narrow spacing passage is significantly stronger than that in a wide spacing channel. As the gap clearance is kept at 0.87 times of the hydraulic diameter, the endwall heat transfer and thermal performance can be accordingly enhanced with low pressure drops, which is because a relatively strong concentrated impingement flow for the medium gap clearance helps to restrain the downstream fluid flow and enhance the shear effect of the secondary flow.

Practical implications

The numerical results can be applied in designing sharp turn of serpentine channel in heat exchangers, heat sinks, piping system, solar receiver and gas turbine blades.

Originality/value

The evolution mechanism of the vortices in the turning region under different gap clearance was analyzed, and thermal enhancement characteristics were predicted innovatively using topological analysis method.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 August 2019

Wei Du, Lei Luo, Songtao Wang, Jian Liu and Bengt Ake Sunden

The purpose of this study is to enhance the thermal performance in the labyrinth channel by different ribs shape. The labyrinth channel is a relatively new cooling structure to…

Abstract

Purpose

The purpose of this study is to enhance the thermal performance in the labyrinth channel by different ribs shape. The labyrinth channel is a relatively new cooling structure to decrease the temperature near the trailing region of gas turbine.

Design/methodology/approach

Based on the geometric similarity, a simplified geometric model is used. The k − ω turbulence model is used to close the Navier–Stokes equations. Five rib shapes (one rectangular rib, two arched ribs and two trapezoid ribs) and five Reynolds numbers (10,000 to 50,000) are considered. The Nusselt number, flow structure and friction factor are analyzed.

Findings

Nusselt number is tightly related to the rib shape in the labyrinth channel. The different shapes of the ribs result in different horseshoe vortex and wake region. In general, the arched rib brings the highest Nusselt number and friction factor. The Nusselt number is increased by 15.8 per cent compared to that of trapezoidal ribs. High Nusselt number is accompanied by the high friction factor in a labyrinth channels. The friction factor is increased by 64.6 per cent compared to rectangular ribs. However, the rib shape has a minor effect on the overall thermal performance.

Practical implications

This study is useful to protect the trailing region of advanced gas turbine.

Originality/value

This paper presents the flow structure and heat transfer characteristics in a labyrinth channel with different rib shapes.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 11 October 2018

Lei Luo, Wei Du, Songtao Wang, Weilong Wu and Xinghong Zhang

The purpose of this paper is to investigate the optimal geometry parameters in a dimple/protrusion-pin finned channel with high thermal performance.

553

Abstract

Purpose

The purpose of this paper is to investigate the optimal geometry parameters in a dimple/protrusion-pin finned channel with high thermal performance.

Design/methodology/approach

The BSL turbulence model is used to calculate the flow structure and heat transfer in a dimple/protrusion-pin finned channel. The optimization algorithm is set as Non-dominated Sorting Genetic Algorithm II (NSGA-II). The high Nusselt number and low friction factor are chosen as the optimization objectives. The pin fin diameter, dimple/protrusion diameter, dimple/protrusion location and dimple/protrusion depth are applied as the optimization variables. An in-house code is used to generate the geometry model and mesh. The commercial software Isight is used to perform the optimization process.

Findings

The results show that the Nusselt number and friction factor are sensitive to the geometry parameters. In a pin finned channel with a dimple, the Nusselt number is high at the rear part of the dimple, while it is low at the upstream of the dimple. A high dissipative function is found near the pin fin. In the protrusion channel, the Nusselt number is high at the leading edge of the protrusion. In addition, the protrusion induces a high pressure drop compared to the dimpled channel.

Originality/value

The originality of this paper is to optimize the geometry parameters in a pin finned channel with dimple/protrusion. This is good application for the heat transfer enhancement at the trailing side for the gas turbine.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 31 July 2019

Dandan Qiu, Lei Luo, Songtao Wang, Bengt Ake Sunden and Xinhong Zhang

This study aims to focus on the surface curvature, jet to target spacing and jet Reynolds number effects on the heat transfer and fluid flow characteristics of a slot jet…

Abstract

Purpose

This study aims to focus on the surface curvature, jet to target spacing and jet Reynolds number effects on the heat transfer and fluid flow characteristics of a slot jet impinging on a confined concave target surface at constant jet to target spacing.

Design/methodology/approach

Numerical simulations are used in this research. Jet to target spacing, H/B is varying from 1.0 to 2.2, B is the slot width. The jet Reynolds number, Rej, varies from 8,000 to 40,000, and the surface curvature, R2/B, varies from 4 to 20. Results of the target surface heat transfer, flow parameters and fluid flow in the concave channel are performed.

Findings

It is found that an obvious backflow occurs near the upper wall. Both the local and averaged Nusselt numbers considered in the defined region respond positively to the Rej. The surface curvature plays a positive role in increasing the averaged Nusselt number for smaller surface curvature (4-15) but affects little as the surface curvature is large enough (> 15). The thermal performance is larger for smaller surface curvature and changes little as the surface curvature is larger than 15. The jet to target spacing shows a negative effect in heat transfer enhancement and thermal performance.

Originality/value

The surface curvature effects are conducted by verifying the concave surface with constant jet size. The flow characteristics are first obtained for the confined impingement cases. Then confined and unconfined slot jet impingements are compared. An ineffective point for surface curvature effects on heat transfer and thermal performance is obtained.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 December 2018

Rui Hou, Fengbo Wen, Tao Cui, Xiaolei Tang and Songtao Wang

This study aims to introduce a three-hole cooling unit to improve downstream cooling performance by jet interaction and coalescence at a lower manufacture cost.

Abstract

Purpose

This study aims to introduce a three-hole cooling unit to improve downstream cooling performance by jet interaction and coalescence at a lower manufacture cost.

Design/methodology/approach

A new three-hole cooling unit is proposed. Reynolds-averaged Navier–Stokes (RANS) simulation is performed in the present study. The CFD package ANSYS CFX is used to predict film-cooling effectiveness and flow fields.

Findings

The results show that, at pitch ratio P/D = 3, Case 4 configuration with a round hole upstream and two trenched holes downstream can obtain a high cooling performance at a lower manufacture cost, especially at the higher turbulence. Considering the effect of increased pitch ratio, Case 6 configurations of three staggered trenched holes show a superior downstream cooling performance than Case 4 configurations. Case 6 configurations have the potential of achieving a high cooling performance with a reduced number of holes and less coolant flow.

Research limitations/implications

The application of these cooling units in the turbine passage will be conducted in the future. The more detailed flow field will be simulated by large eddy simulation in the following research.

Practical implications

The round and trenched cooling holes have been proved to be achievable in the manufacture. This combined three-hole cooling unit will give the opportunity to increase turbine inlet temperature further.

Originality/value

Both cooling performance and practical manufacture are taken into account. This cooling scheme will give a superior surface protection on the hot components.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 February 2022

Han Yan, Lei Luo, Junfeng Zhang, Wei Du, Dan Huang and Songtao Wang

This paper aims to investigate the influences of dimple location on the heat transfer performance of a pin fin-dimpled channel with upright/curved/inclined pin fins under…

Abstract

Purpose

This paper aims to investigate the influences of dimple location on the heat transfer performance of a pin fin-dimpled channel with upright/curved/inclined pin fins under stationary and rotating conditions.

Design/methodology/approach

Numerical methods based on a realizable k-ε turbulent model are used to conduct this study. Three kinds of pin fins (upright, curved, inclined) and three dimple locations (front, middle, behind) are studied for Ro varying from 0 to 0.5.

Findings

On the whole, pin fin plays a dominated role in heat transfer performance compared to dimple. The heading path and interaction of the longitudinal secondary flow and jet-like flow critically affect heat transfer performance. The formation, development and impingement of jet-like flow and longitudinal secondary flow are significantly affected by dimple locations. Dimple at behind position shows the poorest heat transfer enhancement.

Originality/value

This study is an extend of another previous study in which an innovative curved pin fin is proposed. The originality of this paper is to evaluate the heat transfer performance for the combined cooling structure of dimple and pin fin, which will provide original and useful application and experience for turbine blade design.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

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